{"id":48733,"date":"2025-01-22T16:03:14","date_gmt":"2025-01-22T15:03:14","guid":{"rendered":"https:\/\/www.bbmpackaging.com\/?p=48733"},"modified":"2025-06-25T09:00:24","modified_gmt":"2025-06-25T07:00:24","slug":"exceptional-transport-of-bottling-lines-the-case-of-acqua-fiuggi","status":"publish","type":"post","link":"https:\/\/www.bbmpackaging.com\/en\/exceptional-transport-bottling-lines\/","title":{"rendered":"Exceptional transport of bottling lines: the case of Acqua Fiuggi"},"content":{"rendered":"<p>Currently, our specialized technicians are working at <a href=\"https:\/\/acquafiuggi.com\/\" target=\"_blank\" rel=\"noopener\"><strong>Acqua Fiuggi<\/strong><\/a> on the installation of a 16,000 bottles per hour (bph) PET line and a 20,000 bph glass line, both refurbished and guaranteed.<br \/>\nBBM has provided Acqua Fiuggi with a complete turnkey service, covering all the critical stages of the project: from logistical planning and machine transport to the installation and commissioning of the filling lines. In collaboration with trusted, long-time partners, BBM managed the exceptional transport of the lines, ensuring the equipment arrived safely and on time.<\/p>\n<h2><strong>BBM for Acqua Fiuggi, a brand looking to the future<\/strong><\/h2>\n<p>Acqua Fiuggi, a symbol of excellence in Italian mineral water, is now part of LMDV Capital&#8217;s portfolio, led by Leonardo Maria Del Vecchio. The new ownership has initiated a renewal process to relaunch the brand, selecting BBM Packaging as the partner for upgrading the production lines. In 2023, BBM was tasked with supplying and installing two new bottling lines, one for PET bottles and the other for glass bottles.<\/p>\n<h3>The installation project in summary<\/h3>\n<p>The PET line includes a SIDEL SBO 12 S2 blow molder, a UNICOM system connecting the blow molder to the Procomac Gripstar filling machine, a carbonator, advanced systems for tethered caps, and various machines, including an SMI packer, a COMAG handle applicator, a TMG palletizer, and a Robopac stretch wrapper. The glass line consists of a Simonazzi Azzurra filling machine, an Arol capper, a Heuft inspector for empty bottles, and conveyors equipped with an advanced control system. BBM also managed the disassembly of the previous glass line, ensuring a smooth and uninterrupted transition.<br \/>\nBBM also provided Acqua Fiuggi with BBM Line Control, a system that optimizes the management and monitoring of the entire production line, ensuring greater efficiency, traceability, and coordination between the various machines.<\/p>\n<p>Regarding the formats processed, the PET line handles 500 ml and 1000 ml bottles for the large-scale retail sector, and 330 ml, 750 ml, and 1000 ml bottles for the Horeca Luxury sector. The glass line processes 1000 ml formats for Horeca Luxury and VAP Pharma, as well as 750 ml and 250 ml formats for Horeca Luxury, with the possibility of future additional formats. Both lines support various types of packaging, ensuring maximum production flexibility.<\/p>\n<h3>The transport of the lines<\/h3>\n<p>Transporting the lines represented a high-level logistical challenge. Twelve standard trucks and five exceptional transports were required, with loads reaching a width of 4.5 meters and a weight of 63,600 kg. The transported machines included the SIDEL SBO 12 S2 blow molder, the PROCOMAC filling machine, and the Simonazzi Bluestar filling machine for glass. The standard transports were completed between November 5 and 27, 2024, while the exceptional loads began on November 25.<\/p>\n<p>Once at the destination, the BBM team was ready to manage the unloading and begin the assembly work. The installation of the two lines was carried out quickly and efficiently, confirming BBM as the go-to partner for turnkey projects.<\/p>\n<div style=\"display: flex;\">\n<div style=\"flex: 1; padding-right: 10px;\">\n<h4><strong>Episode 1: Procomac Filling Machine<\/strong><\/h4>\n<p><iframe loading=\"lazy\" title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/192oLG156Qg?si=zqgJ73Tnxao6lfJ1\" width=\"100%\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\" data-mce-fragment=\"1\"><\/iframe><\/p>\n<p><em>Departure of the first exceptional load: Procomac filling machine \u2013 carousel, capper base, and infeed base<\/em><\/p>\n<\/div>\n<div style=\"flex: 1; padding-left: 10px;\">\n<h4><strong>Episode 2: SIDEL Blow Molder<\/strong><\/h4>\n<p><iframe loading=\"lazy\" title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/mEL-yl5rKSQ?si=zoGFzzz3_wloqrgw\" width=\"100%\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\" data-mce-fragment=\"1\"><\/iframe><\/p>\n<p><em>Departure of the second exceptional load: SIDEL SBO12 S2 blow molder with carousel and oven<\/em><\/p>\n<\/div>\n<\/div>\n<h4><strong>Episode 3: Simonazzi Filling Machine<\/strong><\/h4>\n<p><iframe loading=\"lazy\" title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/CQS1Z-SuCck?si=DRzT_nSuyTnVoHvB\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n<p><em>Departure of the third exceptional load: glass filling machine \u2013 filling carousel, rinsing carousel, and star base<\/em><\/p>\n<h3>Next steps: assembly and testing<\/h3>\n<p>The assembly of the lines is ongoing, and soon we will share time-lapse videos and the results of the testing of the first formats. We are excited to show you the outcome of this extraordinary project for Acqua Fiuggi.<\/p>\n<h3>The complexities of exceptional transport<\/h3>\n<div class=\"flex-shrink-0 flex flex-col relative items-end\">\n<div>\n<div class=\"pt-0\">\n<div class=\"gizmo-bot-avatar flex h-8 w-8 items-center justify-center overflow-hidden rounded-full\">\n<div class=\"relative p-1 rounded-sm flex items-center justify-center bg-token-main-surface-primary text-token-text-primary h-8 w-8\">Exceptional transport of industrial machinery, particularly bottling equipment, involves technical and logistical challenges that require careful planning. It is essential to consider the weight, size, and characteristics of the load, especially when the transport takes place along complex routes like mountainous roads, where narrow streets and tunnels can pose obstacles. Obtaining specific permits and authorizations is crucial, especially when the load exceeds local regulatory limits. The safety of the cargo and workers is a top priority: the machinery must be secured properly to avoid dangerous shifts, and the personnel involved must be qualified and equipped with the appropriate personal protective equipment (PPE). Additionally, special equipment like modular trailers and cranes are often needed for lifting and transport.<\/div>\n<p>Another critical aspect is managing the timing: exceptional transports require more time than regular ones, with restrictions on when and where they can travel to minimize traffic impact. Finally, protecting the machinery from potential damage during transport is essential, using proper packaging to preserve its integrity.<\/p>\n<p>Addressing these complexities requires coordination between different parties: specialized transporters, local authorities, and equipment suppliers. In this context, BBM Packaging relies on established collaborations with high-level partners to ensure each phase of the transport is managed efficiently and safely.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Currently, our specialized technicians are working at Acqua Fiuggi on the installation of a 16,000 bottles per hour&#8230;<\/p>\n","protected":false},"author":2,"featured_media":48718,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[3],"tags":[2383,6905,6906],"class_list":["post-48733","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-service-en","tag-machinery","tag-water"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Exceptional transport bottling lines - Acqua Fiuggi<\/title>\n<meta name=\"description\" content=\"As part of a project to install two bottling lines for Acqua Fiuggi, BBM Packaging managed the exceptional transport. Watch the videos\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.bbmpackaging.com\/en\/exceptional-transport-bottling-lines\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Exceptional transport bottling lines - Acqua Fiuggi\" \/>\n<meta property=\"og:description\" content=\"As part of a project to install two bottling lines for Acqua Fiuggi, BBM Packaging managed the exceptional transport. 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