{"id":83859,"date":"2026-10-26T09:37:46","date_gmt":"2026-10-26T08:37:46","guid":{"rendered":"https:\/\/www.bbmpackaging.com\/?p=83859"},"modified":"2026-10-26T09:37:46","modified_gmt":"2026-10-26T08:37:46","slug":"rocchetta-filler-upgrade","status":"publish","type":"post","link":"https:\/\/www.bbmpackaging.com\/en\/rocchetta-filler-upgrade","title":{"rendered":"Rocchetta: filler upgrade completed in record time"},"content":{"rendered":"<p><strong class=\"___1qwroh2 fl43uef f19n0e5\" data-lexical-text=\"true\">BBM was involved in the modification of a bottling line at the <a href=\"http:\/\/www.rocchetta.it\" target=\"_blank\" rel=\"noopener\"><strong>Rocchetta<\/strong><\/a> plant, on behalf of a leading manufacturer of machinery for the beverage industry.<\/strong><\/p>\n<p>The objective was to adapt a filler to new production requirements, completing the project within an extremely tight timeframe without compromising line efficiency.<\/p>\n<p>Following an immediate technical audit, the BBM team analyzed the situation and developed the most suitable solution, planning every phase of the intervention to minimize plant downtime.<\/p>\n<div style=\"margin: 25px 0;\">\n<table style=\"width: 85%; margin: 0 auto; border-collapse: collapse; border: 1px solid #e5e5e5;\">\n<tbody>\n<tr style=\"background: #003b6f; color: #ffffff;\">\n<th style=\"padding: 10px; text-align: left; border-bottom: 1px solid #e5e5e5;\">Characteristic<\/th>\n<th style=\"padding: 10px; text-align: left; border-bottom: 1px solid #e5e5e5;\">Details<\/th>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>End customer<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">Rocchetta<\/td>\n<\/tr>\n<tr style=\"background: #f7f7f7;\">\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>Type of intervention<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">Modification of an existing filler<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>Objective<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">Adaptation to new production requirements<\/td>\n<\/tr>\n<tr style=\"background: #f7f7f7;\">\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>Solution implemented<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">New bottle transfer system<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>Modification introduced<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">Additional 90\u00b0 bottle rotation<\/td>\n<\/tr>\n<tr style=\"background: #f7f7f7;\">\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\"><strong>Timeframe<\/strong><\/td>\n<td style=\"padding: 10px; border-bottom: 1px solid #e5e5e5;\">10 days from analysis to delivery<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 10px;\"><strong>Benefit<\/strong><\/td>\n<td style=\"padding: 10px;\">Reduced plant downtime and production continuity<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2><strong>Modification of the filler at Rocchetta completed in just 10 days<\/strong><\/h2>\n<p>The project involved modifying the filler discharge system by developing a new transfer system that enabled an <strong>additional 90-degree rotation of the bottles<\/strong> along the production line.<\/p>\n<p>The solution was designed to integrate seamlessly with the existing layout, ensuring plant operational continuity and compliance with the required schedule.<\/p>\n<p>From the analysis phase to final delivery, <strong>the entire project was completed in just 10 days<\/strong>, making it possible to quickly adapt the production line <strong>without significant impact on the plant&#8217;s operations<\/strong>.<\/p>\n<div id='gallery-1' class='gallery galleryid-83859 gallery-columns-2 gallery-size-medium'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.bbmpackaging.com\/en\/before-the-bbm-intervention-at-rocchetta'><img decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-300x225.webp\" class=\"attachment-medium size-medium\" alt=\"BBM carries out modifications and upgrades on existing bottling lines. Discover the project for Rocchetta completed in 10 days\" srcset=\"https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-300x225.webp 300w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-1024x768.webp 1024w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-768x576.webp 768w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-420x315.webp 420w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1-560x420.webp 560w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/before-the-bbm-intervention-at-rocchetta-1.webp 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.bbmpackaging.com\/en\/after-the-bbm-intervention-at-rocchetta'><img decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-300x225.webp\" class=\"attachment-medium size-medium\" alt=\"BBM carries out modifications and upgrades on existing bottling lines. Discover the project for Rocchetta completed in 10 days\" srcset=\"https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-300x225.webp 300w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-1024x768.webp 1024w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-768x576.webp 768w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-420x315.webp 420w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2-560x420.webp 560w, https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/after-the-bbm-intervention-at-rocchetta-2.webp 1440w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\n<h2><strong>BBM carries out modifications and optimizations on existing bottling plants<\/strong><\/h2>\n<p>Projects such as this highlight BBM&#8217;s added value: the ability to provide tailor-made engineering solutions, going beyond remanufacturing and revamping activities to <strong>modify, integrate and optimize existing plants<\/strong>, regardless of the original manufacturer.<\/p>\n<p>Thanks to a highly flexible approach, BBM can analyze production requirements, develop dedicated solutions and complete projects within extremely short lead times, <strong>ensuring production continuity, reliability and maximum efficiency for its customers.<\/strong><\/p>\n<h2><strong>Interventions on beverage machines from different manufacturers<\/strong><\/h2>\n<p>The extensive experience gained on different types of bottling equipment enables BBM to work on plants supplied by third-party manufacturers as well.<\/p>\n<p>Technical know-how that allows BBM to handle different configurations, quickly understand the characteristics of the equipment installed on the line and carry out targeted interventions on the various plant components.<\/p>\n<p><strong><a href=\"https:\/\/cdn.bbmpackaging.com\/wp-content\/uploads\/2026\/08\/BBM-Service-EN-2026.pdf\" target=\"_blank\" rel=\"noopener\">Discover the main machines and brands on which BBM operates.<\/a><\/strong><\/p>\n<h3><strong>Frequently asked questions about bottling line modification<\/strong><\/h3>\n<h4><strong>Is it possible to modify an existing bottling line instead of installing a new one?<\/strong><\/h4>\n<p>Yes. Many bottling lines can be upgraded or modified to accommodate new products, bottle formats or production requirements, reducing investment costs, implementation times and plant downtime.<\/p>\n<h4><strong>Can BBM also work on machines it did not originally supply?<\/strong><\/h4>\n<p>Yes. BBM also operates on plants and machines manufactured by other suppliers, developing customized solutions based on the customer&#8217;s production requirements.<\/p>\n<h4><strong>What modifications can be made to a bottling line?<\/strong><\/h4>\n<p>Interventions may involve transfer systems, format changeovers, container handling, mechanical upgrades, integration of new components and optimization of the existing layout.<\/p>\n<h4><strong>How long does a bottling line modification take?<\/strong><\/h4>\n<p>Lead times depend on the complexity of the project. Proper planning, however, makes it possible to minimize plant downtime and ensure a rapid restart of production.<\/p>\n<h4><strong>Does BBM also design and manufacture the necessary mechanical components?<\/strong><\/h4>\n<p>Yes. BBM can manage the entire project, from technical analysis and design through to the manufacturing and installation of the new components.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>BBM was involved in the modification of a bottling line at the Rocchetta plant, on behalf of a&#8230;<\/p>\n","protected":false},"author":10,"featured_media":84129,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[3],"tags":[7693,2383],"class_list":["post-83859","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-acqua","tag-service-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Filler modification for Rocchetta: project completed in 10 days<\/title>\n<meta name=\"description\" content=\"BBM carries out modifications and upgrades on existing bottling lines. 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